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The keys to extending the Life Span of Heat Transfer Silicon Rubber Rollers
Proper Operation and Temperature Control: When starting the machine, ensure the rollers are rotating, keep the starting temperature within 100°C, and heat evenly. After the internal and external temperatures reach equilibrium, gradually increase the temperature by 10°C to reach the operating temperature. Avoid sudden pressure or overheating that could cause cracks. When shutting down the machine, turn off the temperature first, keep the rollers rotating to dissipate heat, and then shut down after cooling. Please kindly take the below steps to further protect the heat transfer silicon rubber rollers for the longest lift span:
1:Regular Cleaning and Lubrication: Use car wash water or a solvent such as gasoline to regularly clean the roller surface to remove dirt and residue and prevent crystallization and aging. Also, inspect and lubricate bearings and other wear-prone parts weekly, apply grease, and replace worn parts promptly.
2:Optimizing Operating Parameters and Environment: Properly control the pressure between the rollers to avoid excessive pressure that accelerates wear. Maintain a well-ventilated and dry working environment, away from corrosive substances such as acids and alkalis, dust, and sharp objects to minimize corrosion and mechanical damage.
3: Inspection and Replacement of Components: Establish a regular inspection system, focusing on monitoring the hardness and elasticity of the rubber rollers. Based on usage records, promptly replace aging, vulnerable parts, such as the silicone surface or bearings, to prevent minor issues from becoming failures.
4:Improving Wear Resistance and Formula Optimization: Optimize the silicone formula by adding special fillers or reinforcing fibers, or spray a wear-resistant coating on the surface to enhance tear resistance and high-temperature resistance (up to 300°C). Combine routine maintenance to prevent impurities from exacerbating wear.
5: Silicon rubber rollers lifespan will be subjected to the operation temparature as well. For lasting same temparature operation in 24 hours , it could be in most degree to use the silicon rollers. Take pen rod automatic heat transfer printing machine, you could use the 80 shore silicon with 2 months lifespan for the at least quantity at 1,500,000pcs or above. The heat transfer film valid time is in 6 months.
1:Regular Cleaning and Lubrication: Use car wash water or a solvent such as gasoline to regularly clean the roller surface to remove dirt and residue and prevent crystallization and aging. Also, inspect and lubricate bearings and other wear-prone parts weekly, apply grease, and replace worn parts promptly.
2:Optimizing Operating Parameters and Environment: Properly control the pressure between the rollers to avoid excessive pressure that accelerates wear. Maintain a well-ventilated and dry working environment, away from corrosive substances such as acids and alkalis, dust, and sharp objects to minimize corrosion and mechanical damage.
3: Inspection and Replacement of Components: Establish a regular inspection system, focusing on monitoring the hardness and elasticity of the rubber rollers. Based on usage records, promptly replace aging, vulnerable parts, such as the silicone surface or bearings, to prevent minor issues from becoming failures.
4:Improving Wear Resistance and Formula Optimization: Optimize the silicone formula by adding special fillers or reinforcing fibers, or spray a wear-resistant coating on the surface to enhance tear resistance and high-temperature resistance (up to 300°C). Combine routine maintenance to prevent impurities from exacerbating wear.
5: Silicon rubber rollers lifespan will be subjected to the operation temparature as well. For lasting same temparature operation in 24 hours , it could be in most degree to use the silicon rollers. Take pen rod automatic heat transfer printing machine, you could use the 80 shore silicon with 2 months lifespan for the at least quantity at 1,500,000pcs or above. The heat transfer film valid time is in 6 months.
